Automated Surface Preparation of Embraer’s Commercial Jet Fuselage for Painting Process

Karl Schuknecht; Rogerio Scafutto Scotton

doi:10.4271/2019-01-1339

The surface preparation of the fuselage prior to painting is largely done manually in the Aerospace Industry; utilizing scrubbers, sanders, chemicals, and manlifts resulting in safety and ergonomic issues without delivering a consistent result. The automation of the process employing robots, vision systems, machine movers, and automated process equipment provided the following benefits:

Improved Safety and Ergonomics
- Reduced exposure to hazardous materials and working conditions
Improved Consistency and Quality
Improved Production Capabilities and Reduced Labor Costs
Reduced Material Usage
- Less weight
- Lower environmental risks
- Lower cost

This paper will describe the equipment used and the process changes required to automate the surface preparation process, then discuss the benefits that were realized.

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Automated Surface Preparation of Embraer’s Commercial Jet Fuselage for Painting Process 2019-01-1339

SAE MOBILUS